Simply wind the tape around the holes so that the pin cannot fix into the holes. Wow, the handled extended. I did find a web site for Travelpro (dot) com. Looking for more travel stories from the road? Perhaps the baggage manufacturers, could design a stronger telescoping design? With a little muscle I was able to extend the handle fully. About: I miss the days when magazines like Popular Mechanics had all sorts of DIY projects for making and repairing just about everything. I do have a checked luggage ($$) but my carryon will have a laptop, Nook, more electronics, chargers, etc (the heavier things) and would like to use my wheeled backpack (one my kid no longer uses). I don't know the specs of a telescoping handle or how it exactly is built, but do you think I can "saw off" the bottom of it, reattach, and not destroy it? 5 years ago. on Introduction. Is there any way you could post or explain how the handle works? Are the pins which determine the height and lock into place stuck…are they still springy? If your bag was like ours (a High Sierra AT Gear Access Duffel), you may find two internal tubes with a small plastic piece on the end near the handle. Then I would construct something that does the job well enough. I pressed the bulge back in as close to flat as possible with a "C" clamp. I used self-locking nuts on the inside. On my Samsonite the little plastic foot at the bottom of the actuator rod had come off the rod on one side. on Introduction. I formed the sockets for the tubes from strap iron bent around a solid piece of square steel bar the same size as the steel tubes. The key thing to remember is that it is a relatively simple mechanism but they have a few points that can go wrong over time. I used a small punch and a hammer to drive out the rivets. I am trying to find this online to buy, but I am not sure of what to look for in terms of name of this piece. This is the ideal solution so investigate this first. 6 years ago About the Author: Jeremy is a full-time travel writer based in Pittsburgh and primary author of this site. All Rights Reserved. Listed prices and attraction details may have changed since our visit and initial publication. on Introduction. on Step 13, Handles bent while fully extended at airport so we just used brute force and jammed them down. If they do not come out fairly easily, check to see if you need to drill away some more of the peened part. The button on the handle was no longer connecting with the trigger mechanism to lower the rods. Since founding Living the Dream I have visited 74 countries on five continents, spoken at several conferences, and Angie and I were named one of USA Today's 10Best travel couples. Airlines usually have weight restrictions for checked baggage. Reply As the room is limited inside the handle space, you only have so many options for where the filler can go. To do this, in most cases this involves a zip at the base inside the suitcase.

The telescoping tubing for the extendable handle is below a zippered lining. There may be a couple of reasons why the telescopic handle may be stuck in the open position.

22 PCS Paintless Dent Repair Removal Tools, DIY Dent Fix Tools Auto Body Dent Repair Rods &Tab Down & Dent Hammer with Storage Bag for Car Door Dings Hail Repair and Dent Removal. My wife always weighs the suitcases packed to be certain we have a few pounds as a buffer in case there is a difference between scales. If you have any alternatives, let us know. I've decided to stop paying to check. Unzip this and you will see the internal frame and the runners for the handle. After repairing one hole that we found in the bag, another relatively smaller hole popped up along a new seam. This means that the pin is retained within the telescopic hole. Save my name, email, and website in this browser for the next time I comment. We decided to try one more fix, and wanted to share our technique for what we did to help if you wind up in a similar situation to us on your next trip abroad. If you compare the photo in the Introduction, you can see how much more the handle extends after straightening the tubes and making a new mount for the tubes. But, I figure the increased strength in the suitcase structure is worth it. If this is the case, you probably have a failed triggering mechanism.

I love your ingenuity. The smaller rectangle shows a dimple in the tube from a bend caused by something heavy on it.

6 years ago I have watched workers place baggage onto the conveyor belts taking luggage up into the belly of the plane. Someone may be able to help you. Hey there! Let’s see how well I can get it to work. They make it too long for carryon requirements. I think you have the ingredients for a good Instructable. Oh ohhhhh - we couldn’t pull it up, not even two folks pulling. It is not quite as smooth to extend the handle as when this suitcase was new, but this suitcase will serve us for quite a long time, yet, at least until the zippers wear out. The problem is the height is 22" and I need to get it down to 16" (from wheel to top of handle) . © 2020 World of Discovery Media LLC. Check out our Top 20 travel articles in nearly a decade of travel blogging! A few months ago I wanted to transport a metal lathe with a cast iron bed about 27 inches long overall. The problem we came into was that the tape would get compacted or dislodged within the handle and would eventually stop making contact again. He has been to 70+ countries on five continents and seeks out new food, adventure activities, and off-the-beaten-path experiences wherever he travels. The knee joint could be a pin or screw through the handle at the middle ends of the two sections. getting a new piece of tubing seems to be somewhat of a mission, ill probably have to try a few more providers her locally. So far, no one from the TSA has left a note that he or she looked inside to see what the metal might be.It is a shame to discard a good suitcase just because of some damage to plastic parts or bent handle tubes. Normally, we have no damage to our luggage. Thank you for the compliment.



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